| Tenaris
seamless steel pipe production is based on the Electric
Arc Furnace, Ladle Furnace, Vacuum Degassing and Continuous
Casting process.
The Electric Arc Furnace is
charged by selected scrap and different percentage of pig
iron, sponge iron (DRI) and Hot bricket iron (HBI).
Operation runs automatically
melting the solid charge using electric power boosted by
oxygen and gas burners reaching temperatures up to 1650°C.
Once the slag is separated ,
the liquid steel is poured into a ladle, where ferroalloys
are added.
In order to obtain the customer
specified chemical composition and temperature, the ladle
is treated in the Ladle Furnace and after that in some cases
going to the Vacuum Degassing station before casting in
the Continuous casting Machine (CC).
In the CC , the liquid steel
is cast into steel round bars with diameters ranging from
145 to 395 mm. These bars are conditioned and preapared
to be sent to the mills.
Once the bars enter the
mill, they are cut in shorter sections called billets. The
billets are loaded into the rotary furnace, where they will
be heated up to a temperature of around 1300º C.
After the billet leaves
the rotary furnace, it is pierced in the piercing mill resulting
in a pipe called pierced material. The pierced material
then passes through the continuous rolling mill to reduce
and stretch its wall thickness, resulting in another pipe
called continuous shell. The last rolling step takes place
at the stretch reducing mill, where the pipe's final diameter
and wall thickness are achieved.
Once the specified sizes
are set and, according to customer requirements, the pipe
is subject to heat treatment to achieve the physical and
mechanical properties required by the customer.
Finally, pipes are inspected
(through non-destructive tests) and threaded in order to
be delivered to the end customer.
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